|
Simplify
Your ABC
by
Tom Pryor
More is better. At least thats the message the media has convinced us
of during this century. Since the advent of the industrial age, we have been bombarded
with the word "more". It worked for everything ...
- When our roads became crowed, we built "more"
roads.
- When our cities became rampant with crime, we hired "more
police officers and built "more" prisons.
- When sales dropped,
we added "more" products.
- When we missed budget, we added "more"
performance measures and reports.
- When direct labor became a smaller
portion of product cost at Motorola in the 1980s, I added "more"
decimal points to the cost accounting system. I am embarrassed to admit that I
had six decimal points on direct labor.
In
contrast to the "more" is better philosophy, the most useful and sustainable
ABC product and service cost systems are being built with "less" in
mind. Complex is out. Simple is in. It is very common to find anywhere from
50 (small company) to 500 (large company) activities in a companys activity
accounting system. Because most ABC software products allow it, many well intentioned
accountants and consultants have developed complex Bills of Activity product cost
models. Some ABC models that I have reviewed contain as many as 75 different activity-to-product
cost allocation methods. Complex ABC models are certainly more accurate than traditional
product cost systems which allocate overhead on a single basis such as labor,
material or sales revenue. Complex ABC models, however, are rarely sustained after
a pilot project for three reasons: - There are too many
activity-to-cost object data factors (often called second stage cost drivers)
to effectively collect.
- There is so much data on the ABC Bill of Activity,
the non-financial users of the reports find it too complex to read, interpret
and use.
- There are too many data locations to effectively interface or
integrate into an ongoing ABC product cost computer system.
A
benchmark analysis of ABC implementations shows that best practice organizations
limit their activity-to-cost object allocation methods to less than ten (10).
For example, an organization with 200 activities was able to effectively allocate
cost to hundreds of products and customers using ten ABC allocation methods. Here
are some tips and techniques best practice organizations use to plan their ABC
model: - Print an activity cost
ranking report. Do an 80/20 analysis of the activity accounting system. It is
very common to find that 20% of the activities consume 80% of the cost. Best practice
organizations focus on defining ABC cost object allocation methods for the Top
20 most expensive activities.
- Print a business process report. Do an ABM
business process analysis. It is very common to find that 200 activities form
8 to 10 business processes, e.g. Procurement, Order Fulfillment, Budgeting, etc..
Best practice organizations focus on defining ABC cost object allocation methods
for the most expensive processes.
- Group all non-traceable activities into
one cost pool. Allocate non-traceable activities (i.e. Do Budgets, Issue Payroll
Checks) to products, services or customers using a single, fair and logical method.
A typical allocation method for the non-traceable cost pool is sales.
- Group
activities to match up with your most frequent costing decisions, e.g. feature
costing, bid & quote.
- Use common sense to form activity cost pools.
Unfortunately, common sense cannot be taught or legislated.
An approximately relevant ABC system is much more valuable than one that is
precisely useless. Dont be unnecessarily exact or complex when creating
your ABC product cost system. Create a simple but not simplistic ABC system to
match your organizations decision making needs. Remember, complex
is out. Simple is in. |
|
If
this article has inspired you and your organization to cut costs this
year, call us at 817-475-2945, or e-mail your needs to tompryor@icms.net.
This
free e-mail is a service of ICMS, Inc. For more information on ICMS products
and services, call 817-475-2945.
Read more articles on ABM.
ICMS,
Inc.
PO Box 13206 Arlington, Texas 76094
Phone: 817-475-2945
E-mail: tompryor@icms.net
|